Posts: 1. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. How did BlueDevil approach worked out for you? Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Post pic of leak so we can see the weak point. Then re-tighten? About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. This is fantastic info. 4th gen T-Case actuator trick 2003 Limited V8. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Hi there! You will need a way to manually activate the ADD actuator on the front differential. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Search my thread on this and you will find the oem part number. Thanks for your input! $13.99. It's the one with two snap rings and is shorter - seems to be CDL. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. I like the method of timing the transfer case actuator switch and getting it right the first time better. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Fixing the transfer case shift motor leak from within.. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. My '04 4Runner, 88K miles has a leaking Transfer Case. Create new posts and participate in discussions. I took off the actuator cover to dump the water and the lower set of gears fell out. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. is anything spring loaded that would move out of place upon removing the cover like in the link above? OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. Not to mention it has 205k miles on. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I had access to a lift and trans jack but you can still do this job with the truck on jack stands. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. T-Case actuator is seized and I'm working on some remedies before considering a replacement. WebChanging the transfer case fluid in the 4th Gen 4Runner. 4th gen T-Case actuator trick 2003 Limited V8. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I'm Scott and I run The Track Ahead. Remove the small gear from the new actuator. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. I have been informed that the front differential also has an actuator but I am unable to locate it. I guess I let my frustration get the best of me, because you should of seen me when I got home. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I have a 2003 V8 Sport with 100,000 km. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I have the same problemno access panel on the back of the actuator. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Had the same problem. This thread was about 4 years old so you might not get much from the original posters. It's the one with two rods going into the TC. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I know of at least a few dealers who will "double dip". There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Thanks for your input! Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The video comments suggest people have had success. we have a 2004 Toyota 4runner that will not come out of 4lo. Many thanks to the OP. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? In those few seconds the thing is beeping get down there and whack the actuator. i.e. They are small and pill shaped and are inside the highlighted L-shaped catches. How to Operate your 4WD to Prevent it from Getting Stuck If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! I always assumed, once is not going, its kaput. What a gold mine of a post! I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Fixed my T-Case actuator w/ electricity and logic. 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Once this is complete, install the small gear. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. This Toyota Tundra Actuator Problems So Ive purchased my 4th t4r, a black 08 urban runner. The actuator motor alone is more than $400 bucks from what I can find. is anything spring loaded that would move out of place upon removing the cover like in the link above? Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. actuator the culprit? Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Any help is very appreciated! 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Not the easiest to do. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. It's the one with two rods going into the TC. Get a new output seal while your in there. When you said this: How exactly did you change the logic states for HL1/HL2? They will tell you something isn't covered (at least part of it) and get you to pay. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. It's free! Is there any cautions one should take when doing this? i.e. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. What is this twist method?
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